ST825 SWAGING TOOL
The
Daniels ST825 Swaging Tool is used to swage terminals to flexible aircraft
cable and is built to meet government specifications. The complete tool
consists of a cylinder and yoke assembly that is easily accessible for
quick changing of dies, air hose assembly with a shut off valve and a
single action foot control valve assembly with lubricator and air filter.
All swaging and cutting dies are made of a hardened steel and are heat treated to withstand high impact. Each die is marked to indicate the type and size terminal to be swaged, or cable to be cut.
This rugged tool, minus the dies, weighs less than 20 pounds. It operated on standard shop air pressure of 80-100 psi and is designed for hand operation or can be mounted on a cushion baseplate to facilitate bench use.
This tool is also offered in the form of a tool kit (P/N DMC99). This kit includes additional items such as baseplate, gages, cutting and swaging dies and instruction manual. All in a durable metal carrying case.
The DMC99 Tool Kit is a custom metal tool kit and carrying case for the ST825 Swaging Tool and includes additional items such as a base plate, gauges, cutting and swaging dies and instruction manual. This tool kit meets Federal Specification GGG-S-00825A (GSA-FSS), NSN 5130-00-712-4855.
|
CROSS REFERENCE GUIDE |
DMC99 Swaging Tool Kit |
To be used on MIL-W-83420, MIL-W-87131 and specified wires. |
|
DMC P/N |
QTY |
TERMINAL
REF. (MIL P/N) |
DESCRIPTION |
CABLE
DIA. |
CROSS REF.
ATI P/N |
|
G689 |
1 |
|
GAUGE SET |
|
AT5205G |
|
ST825003 |
1 |
|
SPACER |
|
AT520SP-1 |
|
ST825SDB-2 |
2 |
MS20663-3 |
SWAGING DIE |
1/16" |
AT520CDB-2 |
|
ST825SDB-3 |
2 |
MS20663-3 |
SWAGING DIE |
3/32" |
AT520CDB-3 |
|
ST825SDB-4 |
2 |
MS20663-4 |
SWAGING DIE |
1/8" |
AT520CDB-4 |
|
ST825SDB-5 |
2 |
MS20633-5 |
SWAGING DIE |
5/32" |
AT520CDB-5 |
|
ST825SDB-6 |
2 |
MS20633-6 |
SWAGING DIE |
3/16" |
AT520CDB-6 |
Typical Swaging Applications |
ST825SSB-2-L |
1 |
MS20664-2(L) |
SWAGING DIE, LEFT |
1/16" |
|
|
ST825SSB-2-R |
1 |
MS20664-2(R) |
SWAGING DIE, RIGHT |
1/16" |
*AT520CSB-2 |
|
ST825SSB-3-L |
1 |
MS20644-3(L) |
SWAGING DIE, LEFT |
3/32" |
|
|
ST825SSB-3-R |
1 |
MS20664-3(R) |
SWAGING DIE, RIGHT |
3/32" |
*AT520CSB-3 |
|
ST825SSB-4-L |
1 |
MS20664-4(L) |
SWAGING DIE, LEFT |
1/8" |
|
|
ST825SSB-4-R |
1 |
MS20664-4(R) |
SWAGING DIE, RIGHT |
1/8" |
*AT520CSB-4 |
|
ST825SSB-5-L |
1 |
MS20664-5(L) |
SWAGING DIE, LEFT |
5/32" |
|
|
ST825SSB-5-R |
1 |
MS20664-5(R) |
SWAGING DIE, RIGHT |
5/32" |
*AT520CSB-5 |
|
ST825SSB-6-L |
1 |
MS20664-6(L) |
SWAGING DIE, LEFT |
3/16" |
|
|
ST825SSB-6-R |
1 |
MS20664-6(R) |
SWAGING DIE, RIGHT |
3/16" |
*AT520CSB-6 |
|
ST825SB-2 |
2 |
BA3-2 |
SWAGING DIE |
1/16" |
AT520CB-2 |
|
ST825SB-3 |
2 |
BA3-3 |
SWAGING DIE |
3/32" |
AT520CB-3 |
|
ST825SB-4 |
2 |
BA3-4 |
SWAGING DIE |
3/32" |
AT520CB-4 |
ST825 with Swaging Dies |
ST825SL-2 |
2 |
**-2 |
SWAGING DIE |
1/16" |
AT520CS-2 |
|
ST825SL-3 |
2 |
**-3 |
SWAGING DIE |
3/32" |
AT520CS-3 |
|
ST825SL-4 |
2 |
**-4 |
SWAGING DIE |
1/8" |
AT520CS-4 |
|
ST825SL-5 |
2 |
**-5 |
SWAGING DIE |
5/32" |
AT520CS-5 |
|
ST825SL-6 |
2 |
**-6 |
SWAGING DIE |
3/16" |
AT520CS-6 |
|
ST825SL-7 |
2 |
**-7 (SEE NOTE) |
SWAGING DIE |
7/32" |
AT520CS-7 |
|
ST825SL-8 |
2 |
**-8 |
SWAGING DIE |
1/4" |
AT520CS-8 |
|
ST825CD-2-1 |
1 |
|
CUTTING DIE |
1/16" |
AT520CD-2 |
|
ST825CD-2-2 |
1 |
|
CUTTING PUNCH |
1/16" |
AT520CP-2 |
|
ST825CD-3-1 |
1 |
|
CUTTING DIE |
3/32" |
AT520CD-3 |
|
ST825CD-3-2 |
1 |
|
CUTTING PUNCH |
3/32" |
AT520CP-3 |
ST825 with Cutting Dies |
ST825CD-4-1 |
1 |
|
CUTTING
DIE |
1/8" |
AT520CD-4 |
|
ST825CD-4-2 |
1 |
|
CUTTING PUNCH |
1/8" |
AT520CP-4 |
|
ST825CD-5-1 |
1 |
|
CUTTING DIE |
5/32" |
AT520CD-5 |
|
ST825CD-5-2 |
1 |
|
CUTTING PUNCH |
5/32" |
AT520CP-5 |
|
ST825CD-6-1 |
1 |
|
CUTTING DIE |
3/16" |
AT520CD-6 |
|
ST825CD-6-2 |
1 |
|
CUTTING PUNCH |
3/16" |
AT520CP-6 |
|
ST825CD-7-1 |
1 |
|
CUTTING DIE |
7/32" |
AT520CD-7 |
|
ST825CD-7-2 |
1 |
|
CUTTING PUNCH |
7/32" |
AT520CP-7 |
|
ST825CD-8-1 |
1 |
|
CUTTING DIE |
1/4" |
AT520CD-8 |
|
ST825CD-8-2 |
1 |
|
CUTTING PUNCH |
1/4" |
AT520CP-8 |
*Sets only
MS20658, MS20667, MS2160, MS21259
NOTE: Uses the ST825SL-6 die set. |
|
