Wiring Service Kits for Military & Aerospace

Wiring Service Kits

Connector Service Maintenance & Support Tools Kits


Building a tool kit to service an entire wiring system involves extensive research to select to correct tooling and ensure all servicable connectors, terminals, splices and contacts are covered. Technicians who are responsible for the maintenance or production of entire systems cannot be expected to know all the answers, nor do they have the time to do the necessary research or locate tooling. DMC has this knowledge and does the technical research for them.

We apply our decades of connector industry experience and wealth of tooling information into developing the technical data for every Wiring System Service Kit we build.

We design and manufacture a tool kit package which includes:

  1. All the necessary tooling (crimping tools, dies, heads, installing tools, removal tools, gages, wire strippers for circular and R.F. connectors and more).
  2. Complete instructions on set up and use of each tool and accessory.
  3. Valuable tool application data which eliminates guesswork and dangerous trial and error tool selection.

DMC has built Wiring System Service Kits for over 40 years and already has tool kits designed for most Military Aircraft & Ground Vehicles, Commercial Aircraft, Commuter and Executive Aircraft, Helicopters, as well as for individual Shipboard Systems, Weapons Systems and Avionics Systems. DMC kits have become the standard for wiring system maintenance.

We can assist you with the selection or custom design the right Wiring System Service Kit to meet your individual requirements.

After you have purchased a DMC Wiring System Service Kit, our trained personnel are available with the information and tools you need to keep your kit up-to-date.

Military Standard Kits

These are specified by many departments of the government, particularly the Navy and Air Force. They conform to MIL-M-83521, MIL-C-22520, and others. The national stock code for most of the above is usually 5120 or 5180.

Aircraft or System Kits

We produce Wiring System Service Kits for a wide range of individual aircraft, families of aircraft, and mixed fleets. We can custom design or alter an existing kit to meet the user’s requirements.

Some common aircraft covered are:

  • Airbus A300, A310, A320, A330, A340
  • Bell 205, 206, 206L, 212, 412, 430
  • Boeing 707, 727, 737s, 747s, 757, 767, 777
  • Bombardier CRJ series, DASH 8s, CL-600 to 604
  • Cessna Citation I, II, III IV, V, VI, VII & X
  • Dassault FALCON 10/100, 20/200, 50/900, 50EX, 900EX & 2000/2000EX
  • Douglas DC8, DC9 and DC10
  • Embraer EMB-110, -120, -312, ERJ-135, -145, -170, -190 & Legacy
  • Eurocopter EC-135, EC-145, BO-105, BK-117
  • Fokker F50/F100
  • Gulfstream II, III, IV, V, G550
  • Hawker Beechcraft 800/800XP, 1900D, King Air 200, 200T, 350
  • Learjet 25, 31A, 35, 45, 55, & 60
  • Pilatus PC-12 & PC-7 Trainer
  • Sikorsky S-76, S-92
  • And many more…
General Aviation Kits

The General Aviation Kit was developed for, and in conjunction with, organizations involved in the maintenance and outfitting of light commercial, business, and personal aircraft. It has since proven to be well suited for service of many types of other systems.

The basic kit covers the standard power contacts sizes 16, 20 and 22D in the following connector families.

  • MIL-C-24308
  • MIL-C-26482
  • MIL-C-26500
  • MIL-C-38999
  • MIL-C-83723
  • Deutsch DS Series
  • ITT Cannon DPX & DC Series

Also covered are stamped form contacts used in many general purpose connectors supplied by: AMP, Elco, Winchester, Collins Narco, Bendix, King, Sperry, etc. Plus necessary tooling to cover most common types of RF connectors (i.e. BNC, TNC) using RG/58 and RG/8 coaxial cable.

Experience in the field has shown these to be the most common variety. (See technical application tables elsewhere in the catalog for specific descriptions and contact P/N for military designations.)

We cannot guarantee this kit will solve all your connector maintenance problems, but the necessary tooling and information will certainly be at hand for most requirements.

The durable polyethylene case has an aluminum frame for strength and light weight. The tools are restrained in protective foam cavities.

Our engineering department will confirm coverage of your specific requirements.

Production (Workstation) Kits

DMC work stations are custom designed to fit your production requirements. They can utilize hand tools or pneumatic models. Special holding clamps or work positioners can be included in the container or mounted permanently to the tooling enclosure. Our engineering department can give you details on the best work station for your application.

Backshell Accessory Kits

DMC produces a variety of innovative tools and adaptors which are used when fitting backshell or strain-relief hardware to electrical connectors. All of these are available as individual components, in sets according to connector series, or in complete system support tool kits. The kits can be individually designed to meet your maintenance or production (work station) demands.

Custom Sizes

The tools and technical data can be packaged in various configurations: from a single metal tool box to a few portable cases to a multi-drawer, roll-around cabinet.

The same kit can be reorganized and reconfigured to serve different purposes. A single portable tool kit can be expanded into a larger cabinet by providing cavities for non-wiring related tools, or a single depot-level cabinet can be broken down into multiple portable cases.

Explore some of the available kits by clicking on the following link