To keep pace with the most recent developments in technology, DMC is often called upon to custom engineer tooling for the medical, telecommunication, electronics, aerospace, and alternative energy industries. Some of these applications require unique indent configurations, special materials, and multi-stage crimps. Some of the special application tools we’ve developed in the past are listed on this page.
DMC is ready and capable to help satisfy your tooling needs with custom engineered tools and dies. Contact us with your requirements.
FINE TIPPED INDENTER TOOLS (MODELS MH835 & MH992)
The MH835 & MH992 Fine Tipped indenter tools are similar to the AFM8 miniature adjustable indent crimp tool, but have sharper indenter tips measuring .07 inches. The MH835 tool produces a 4-indent crimp while the MH992 tool produces an 8-indent crimp.
The MH835 has eight crimp settings from 0.0070″ to 0.0325″ and is gaged with the G619 Go/No-Go gage.
The pneumatic power version of this tool is the WA22BH.
The MH992 has eight crimp settings from 0.0070″ to 0.0330″ and is gaged with the G822 Go/No-Go gage. The tool is 6 3⁄4″ in length and weighs approximately 10 oz.
The pneumatic power version of this tool is the WA22AE.
MH835 POSITIONERS |
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P/N |
DESCRIPTION |
PURPOSE |
| K1618 | POSITIONER | 2999803003 Cinch |
| K1643 | POSITIONER | B882D05 ATI |
| K1688S | POSITIONER | 92286 NDC Nitinol |
| K1705 | POSITIONER | D4601-L3 Signal Integrity |
| K1706 | POSITIONER | E5656-H8 Signal Integrity |
| K1735S | POSITIONER | 100.005.955 Kistler |
| K1754SP | POSITIONER | 8300-0165 Ulti-Mate |
| K1761SP | POSITIONER | 30/30/00/000 Glenair |
| K1762 | POSITIONER | 31/30/00/000 Glenair |
| G619 | GAGE | Go-No Go Test for MH835 |
| Other Positioners Available | ||
MH992 POSITIONERS |
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P/N |
DESCRIPTION |
PURPOSE |
| K1072 | POSITIONER | Tri-Tech |
| K1183S | POSITIONER | D1003, Eli Connectors |
| K1303 | POSITIONER | M39029/102-559 SKT |
| K1304 | POSITIONER | M39029/103-559 PIN |
| K1360 | POSITIONER | 21-33664-7M, 21-3365-7M Amphenol |
| K1409 | POSITIONER | Rosenberger |
| K1597 | POSITIONER | Packets D-G Cook Inc |
| K1605 | POSITIONER | 6362-223-1231 Deutsch |
| K1624 | POSITIONER | 2999804004 Cinch |
| K1631 | POSITIONER | 6362-226-1231, 6362-227-1231 Deutsch |
| K1632 | POSITIONER | Medical Implant Cochler |
| K1702S | POSITIONER | .028x.100LG Ferrule Accellent |
| K1704S | POSITIONER | #12 Quadrax Pin/Socket W. L. Gore & Assoc |
| K1709S | POSITIONER | 3362-204-1231 Deutsch |
| K1721 | POSITIONER | 859-006 Glenair |
| K1730S | POSITIONER | 857-000-280 Ultra Precision |
| K1733S | POSITIONER | 3061-0-19-xx-21-xx10-0 Mill-Max |
| K1734S | POSITIONER | ETH4-0011A-D ETH4-0012A-D Souriau |
| K1739S | POSITIONER | 1996972-2 Tyco |
| K1744 | POSITIONER | 610870 Deutsch |
| K1751S | POSITIONER | TEM Samtec |
| K1752S | POSITIONER | C-295-XX-X Samtec |
| K1755 | POSITIONER | 1996972-2 Tyco |
| K1756 | POSITIONER | 1996972-4 Tyco |
| K1764 | POSITIONER | BNC7T-P-C-M-ST-CA6-PIN Samtec |
| G822 | GAGE | Go-No Go Test for MH992 |
| Other Positioners Available | ||
ULTRA PRECISION CRIMP TOOL (MODEL MH800)
All DMC tools are designed and built to the highest standards of precision and quality, but some applications call for more. One such case is contacts which have extremely thin wire barrel dimensions. The answer to this demand is the model MH800 Ultra Precision Crimp Tool which utilizes the same basic components as the Model AFM8 (M22520/2-01) Crimp Tool with tighter gaging tolerances and a special indenter tip configuration that assures a uniform flow of metal during the crimping operation.
The model MH800 accommodates wire sizes 20 thru 32 AWG (the miniature to sub-miniature range). It accommodates the K series or M22520/2-XX positioners and is easily identified by a distinctive orange handle grip. It is 63⁄4” in length and weighs approximately 10 oz. Gaging is accomplished with the G100 “GO/NO-GO” gage.
The pneumatic power version of this tool is the WA22H.
MH800 POSITIONERS |
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P/N |
DESCRIPTION |
PURPOSE |
| K4 | POSITIONER | 2202-16-0101 PIN, 2203-8-0101 PIN SKT Deutsch |
| K5 | POSITIONER | 2202-17-0101 SOC, 2203-9-0101 SOC STK Deutsch |
| K30C | POSITIONER | Deutsch Coax |
| K127 | POSITIONER | 2841-5-++00 RSM , 2803-4-++00 RSM, 100060-++TJ, 2841-13-++00 RSM, 2803-10-++00 RSM Deutsch |
| G100 | GAGE | Go-No Go Test for MH800 |
| Other Positioners Available | ||
STEEL INDENTER CRIMP TOOL (MODEL MH820 & MH820P)
The MH820 Steel indenter Crimp Tool is similar to the AFM8 miniature adjustable indent crimp tool, but has indenters made from steel to crimp harder materiels and extend the indenter life.
The MH820 has eight crimp settings from 0.011” to 0.038” and is gaged with the G212 Go/No-Go gage. The tool is 6 3⁄4” in length and weighs approximately 10 oz.
The pneumatic power version of this tool is the WA22M.
MH820 POSITIONERS |
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P/N |
DESCRIPTION |
PURPOSE |
| K166 | POSITIONER | 294-1514 Mini-Tac Pin Amphenol |
| K277 | POSITIONER | 221-759P, 357-301-03 Amphenol |
| K278 | POSITIONER | 221-760S, 357-301-04 Amphenol |
| K1572SP | POSITIONER | 582-110-2828 (Socket) Amphenol |
| K1573 | POSITIONER | 582-110-28283 Amphenol |
| K1740S | POSITIONER | ACB4P, ACB4S Center Contact Axon |
| G212 | GAGE | Go-No Go Test for MH820 |
| Other Positioners Available | ||
BIASED CRIMP TOOLS (MODELS SC8 & MH993)
Our Biased Crimp tools have a 4 indent pattern with the flat-tipped indentors that are offset at an angle of 45 degrees to produce a radial or spiral pattern around the application, typically a seamed or formed barrel contacts. This indent pattern is also useful for holding springs (or spring like devices) to a tube or solid rod. We offer two Biased Crimp tools, the SC8 for sizes 12 thru 26 AWG and the MH993 for 20 thru 32 AWG.
The model SC8 has single flat-tipped indentors and accommodates wire sizes 12 thru 26 AWG. It accommodates the TP series positioners. It is 9 3⁄4″ in length and weighs approximately 15 oz. Gaging is accomplished with the G125 “GO/NO-GO” gage.
The pneumatic power version of this tool is the WA27AJ.
SC8 BIASED CRIMP TOOL |
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DMC P/N |
DESCRIPTION |
PURPOSE |
| TP1189 | POSITIONER | CONXALL 680-SG (SC8) |
| TP1190 | POSITIONER | CONXALL 586-SG (SC8) |
| TP1191 | POSITIONER | CONXALL 5053-20 GS (SC8) |
| TP1621 | POSITIONER | CONXALL 587-PGN5 & 586-SUN |
| G125 | GAGE | Go-No Go Test for SC8 |
The model MH993 has double tipped indentors and accommodates wire sizes 20 thru 32 AWG (the miniature to sub-miniature range). It accommodates the K series positioners. It is 6 3⁄4″ in length and weighs approximately 10 oz. Gaging is accomplished with the G125 “GO/NO-GO” gage.
The pneumatic power version of this tool is the WA22BC.
MH993 BIASED CRIMP TOOL |
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DMC P/N |
DESCRIPTION |
PURPOSE |
| K484 | POSITIONER | 65-275-1 (26-30), 65-275-2 (20-24) |
| K1287S | POSITIONER | 610-110-101 Virginia Panel |
| K1732 | POSITIONER | 587-PGN5 Conxall |
| K1749 | POSITIONER | 587-PGN Conxall |
| G125 | GAGE | Go-No Go Test for MH993 |
TWO-LEVEL INDENT CRIMP TOOL FOR BURNDY YHMM SERIES CONTACTS (MODEL LH8)
The LH8 tool produces both conductor and insulation crimps simultaneously on Burndy YHMM series contacts used in many aircraft wiring systems (Boeing contact designations BACC47DE4 & BACC47DE5). It is functionally comparable to the Burndy M10S-1 crimp tool with S1 Die & SL-53 Stop Bushing (Combination).
The tool comes with a dedicated turret head positioner, LH281. It is gaged with gages G687 for the conductor & G743 for the insulation. The tool is approximately 9 3⁄4″x 2 1⁄2″ x 1 1⁄4″and weighs 15 oz.
The pneumatic power version of this tool is the WA27LH.
MIL-C-22442/32-1 CLAMPING RING CRIMP TOOL
The GS217 is designed to crimp clamping and retaining rings onto cable or wire in accordance with MIL-C-22442/32-1. The tool has 3 selector settings which crimp from 0.150 to 0.195”. The tool is approximately 93⁄4″ x 21⁄2″ x 11⁄4″ and weighs 15 oz.
The pneumatic power version of this tool is the WA27AD.
The assigned Turret Head is the SH556 which accepts cable diameters from 0.110″ to 0.195″. Positioner TP975 is also available to crimp Astrocom Electronics’ Clamping Ring P/N: 20822.