PRODUCTS
- Backshell ToolingThe evolution of circular connectors has produced a multitude of configurations which have more precise dimensional tolerances and electrical characteristics than any other mechanical component used in modern electrical systems. The associated tooling must meet the same level of precision to apply the connector to its intended purpose. Until now, very little attention has been focused on the tooling which is used to mount strain-relief backshells and other accessories to wired connector assemblies. This is why the BETA® system was developed.
- Banding ToolsThe termination of EMI/RFI shielding materials is a specialised science in today’s aerospace wiring systems. Application tooling is a critical factor in the overall performance of the wiring system components. DMC has worked closely with the world’s leading connector accessory manufacturers and standards organisations to develop the necessary tooling and accessories to meet the stringent demands of aerospace and defence system contractors. The resulting products afford the user a repeatable and reliable means of terminating shielding on aerospace wiring systems. Tooling is available for all bands qualified to AS85049/128
- Battery Crimp ToolsCrimp-Tech Australia has a range of battery operated crimp tools to crimp a wide range of contacts, terminals and splices . We believe the following information and data will answer your questions. If not please contact us for personalized service. Working on today’s electrical connections calls for increased mobility and repeatable, consistent crimping force so we offer a wide range of battery powered crimp tools designed to integrate with your current tooling systems. These battery powered tools offer the mobility of a hand tool without sacrificing the power of pneumatic tools. In the field or on the factory floor, every tool crimps with the consistency and precision you expect from DMC products. The ergonomic tool body helps reduce workplace injuries and eases operator fatigue keeping costs low and production high. DMC battery powered tools have been engineered to work with our existing die series and compliment our established crimp tool lines. And, as always, if we don’t have a die to meet your needs, we will engineer and manufacture it for you. So if your workload is too much for hand tools, or pneumatic hoses and power cables are unwelcome, unsafe or impractical for the work environment, a battery powered…
- Connectors
- Crimp Tool GaugesWith the need to ensure that your tooling die sets, positioners, turret heads and also the indent crimp tools is in calibration and conforms to the required standards, DMC have a large range of GO NO-GO Gauges available for a variety of applications. If you do not know the required GO NO-GO gauge please contact us for assistance.
- Cutting & Stripping ToolsCable preparation is an essential part of wiring system practices, and have the right tool to prepare our cable for crimping of contacts, terminals or lugs is critical. It is important not to damage the insulation on conductors, cable shielding or damage the copper or fibre that will be transmitting the signal down you cable.
- DMC Tool KitsBuilding a tool kit to service an entire wiring system involves extensive research to select to correct tooling and ensure all serviceable connectors, terminals, splices and contacts are covered. Technicians who are responsible for the maintenance or production of entire systems cannot be expected to know all the answers, nor do they have the time to do the necessary research or locate tooling. Crimp-Tech and DMC has this knowledge and does the technical research for them.
- Hand Crimp ToolsCrimp-Tech Australia offers a range of Military and Commercial Hand Crimp Tools. Here you will find a range of these products, if the particular tool you are looking for is not listed please contact us.
- Harting Tool Kits
- Heat GunsHeat Guns and Hot Air Hand Tools
- Hydraulic Crimp Tools
- Insertion/Removal ToolsDMC is dedicated to serving the connector tooling needs of the electronics industry. We, therefore, top off our product package with a wide variety of installing and removal tools. Although we supply both plastic and metal tools, we recommend the use of the metal tools because of their durability. When used properly they are more cost effective in that they withstand thousands of contact insertion and removal cycles. The trend to all metals tools is being actively encouraged by most departments of the government. DMC installing and removal tools are of proven high quality and reliability. In addition to the tools listed in these reference table, we have many more for other connector applications. Please contact us for more details.
- LaceLok®LaceLok® Cable Lacing Fasteners are used as secondary support for cable and wire bundling. Developed to replace cable ties and hand tied lacing tape, LaceLok® provides an ergonomic solution for consistent bundling with unrivaled strength and superior performance.
- Misc Tools
- Pneumatic Crimp Tools
- Safe-T-CableSafe-T-Cable™ is constructed of high tensile strength, stranded cable. It is more flexible than its Safety Wire counterpart, although the working diameters are equivalent. This provides a stronger assembly which has greater strength and lighter weight. The cable ends are electrically fused to form an easy threading end.
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- Torque Wrenches
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BETA^® Backshell Accessory Tools

Beta Line The evolution of circular connectors has produced a multitude of configurations which have more precise dimensional tolerances and electrical characteristics than any other mechanical component used in modern electrical systems. The associated tooling must meet the same level of precision to apply the connector to its intended purpose. Until now, very little attention has been focused on the tooling which is used to mount strain-relief backshells and other accessories to wired connector assemblies. This is why the BETA^® system was developed.

ADAPTOR TOOLS

This unique concept is based upon adaptor tools which are configured to mate with a specific connector series and shell size regardless of keying arrangement. These adaptors may be used simply as hand holding devices for easy tightening, or, for more exact requirements, with other DMC BETA^® tools.

ADAPTOR TOOL COMPATIBILITY WITH OTHER BETA PRODUCTS

Adaptor tools and other accessory tools which comprise the DMC BETA^® product line are used in a variety of combinations to afford the user an efficient and flexible system of connector/accessory assembly. The following illustrations depict a few of the products which are combined in use. Certainly there are many applications which are not described. The selection of tools and the ways in which they are used are both dependent upon the types of connectors and accessory components as well as production and quality considerations. DMC will help with any application questions you may have.

SIMPLE HAND TIGHTENING

In the most basic operation, the adaptor is mated with the connector, and held in one hand. this stabilizes the connector while the backshell accessory is tightened with the other hand.

Strain relief, connector, adaptor.

SIMPLE MECHANICAL ASSIST

When mechanical assistance is necessary to sufficiently tighten the accessory onto the connector, the stabilizing effect of the adaptor can be reinforced with one of several tools — in the operation shown, the connector is held stationary by the use of a “T” handle in the drive hole of the adaptor, while soft jaw pliers are being used on the accessory.

NOTE: Rotating the connector is not recommended — due to the stress which it imposes on the wire, contacts and sealing components. Adaptors and their associated tools that are designed to hold the connector stationary while the backshell accessory is turned

Soft jaw pliers, strain relief,
connector, adaptor, T-handle.

PRODUCTION STATION APPLICATIONS

When the measurement of torque is a requirement of a particular cable assembly operation, this can be easily accomplished with the use of the static torque meter. The adaptor is attached to the square drive on the torque meter, and this arrangement holds the connector while the backshell accessory is torqued onto the connector, with a strap wrench. When the torque reaches the value set on the dial, a signal light advises the operator that the desired torque value has been applied.

Static torque meter, adaptor tool
connector, strain relief, strap wrench.

When optimum repeatability and production efficiency demand, the assembly station vise can be used to complement the ability of adaptor tools to stabilize the connector. As shown, the vise is being used to firmly hold the adaptor tool, while a strap wrench is being used to tighten the backshell onto the connector.

Strap wrench, backshell,
connector, adaptor, vise.

On multi-piece backshell, the correct torque on each accessory ca only be achieved by efficiently holding adjacent parts. In the example shown, the assembly station vise is being used to hold the backshell segment already torqued onto the connector, while the strain relief is tightened with a strap wrench and a torque meter. Thus, the correct torque can be applied to the backshell segments without affecting the torque value already applied to prior connector/accessory components.

Strap wrench, strain relief,
backshell (in vise jaw), connector, vise, torque meter.

CONNECTOR MATE^® ASSEMBLY VISE

The circular connector vise is unique in design. It utilizes a set of jaw inserts which accommodate diameters from 3/8″ to 2″. The V-shaped inserts may be mounted on any of 12 keyed positions to grip the work piece in the most beneficial orientation. No finish damage or distortion will occur to the connector or accessories because the jaw inserts are molded of durable polyurethene. These are supplied in a convenient set box along with a vise key and ratchet drive tool.

STRAP WRENCHES

Strap wrenches which are commercially available for general purpose duty usually have shortcomings when applied to the production or maintenance demands of circular connector work. That was the design consideration of the exceptional strap wrenches offered by DMC. Various strap widths are available from 5/15″ to 1″ and gripping diameters from 1/2″ to 4″, the model having 2 1/4″ maximum diameter being the most popular.

JAM NUT SOCKETS

Jam Nut Socket tools have been developed specifically for the installation of Jam Nut receptacle connectors. They are available in a durable machined aluminum series and a versatile composite construction, which is an excellent choice for OEM assembly areas due to their light weight, and the non-marking surfaces. The traditional “General Purpose” formed steel sockets are great for non-torque specific jam nut applications.

ACCESSORIES

The product line is complemented by a variety of accessories which allow the user mount and use this system in the most comparative positions with all types of circular connector applications. All are available in MIL-SPEC type kits or as individual components for all currently manufactured connector specifications. A detailed brochure is available upon request.

BETA® Backshell

BETA® Backshell Accessory Tools