TSK8000 & TSK8500 Twist-Strip™

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- Backshell ToolingThe evolution of circular connectors has produced a multitude of configurations which have more precise dimensional tolerances and electrical characteristics than any other mechanical component used in modern electrical systems. The associated tooling must meet the same level of precision to apply the connector to its intended purpose. Until now, very little attention has been focused on the tooling which is used to mount strain-relief backshells and other accessories to wired connector assemblies. This is why the BETA® system was developed.
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- Battery Crimp ToolsCrimp-Tech Australia has a range of battery operated crimp tools to crimp a wide range of contacts, terminals and splices . We believe the following information and data will answer your questions. If not please contact us for personalized service. Working on today’s electrical connections calls for increased mobility and repeatable, consistent crimping force so we offer a wide range of battery powered crimp tools designed to integrate with your current tooling systems. These battery powered tools offer the mobility of a hand tool without sacrificing the power of pneumatic tools. In the field or on the factory floor, every tool crimps with the consistency and precision you expect from DMC products. The ergonomic tool body helps reduce workplace injuries and eases operator fatigue keeping costs low and production high. DMC battery powered tools have been engineered to work with our existing die series and compliment our established crimp tool lines. And, as always, if we don’t have a die to meet your needs, we will engineer and manufacture it for you. So if your workload is too much for hand tools, or pneumatic hoses and power cables are unwelcome, unsafe or impractical for the work environment, a battery powered…
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Outer Jacket Stripper for Shielded Twisted Cable

It’s time to put away the razor blades…

The TSK8000 & TSK8500 Twist-Strip™ tool kit makes light work of multi-conductor, shielded, twisted cable prep.

The Problem:

It is common for high-speed data cable to utilize one or more shielded twisted conductors. This type of cable is common in all digital electronic networks, and it requires new tooling disciplines. The challenge in designing a wire prep system of this type is the non-circular configuration of the cable, and the many types, variations, and stripping nuances of shielded, twisted, multi-wire cable.

Imprecise methods.
Stripping multi-conductor wire calbe is often done by hand with a razor blade. This is a difficult way to remove the jacket from any type of electrical cable. A razor blade offers no method of controlling the depth of cut which result in a poor quality strip, and damage to the shielding.

Risk of injury.
Using a razor blade increases the probability of injury to the operator and constant tugging to remove the outer jacket which cuases operator fatigue. Other methods for removal of the jacket like laser or thermal stripping produce hazardous work environments.

Time Consuming.
The conventional “ring and slit” method for stripping shielded twisted cable is very time consuming and requires a highly skilled operator to succesfully do.

The Solution:

The DMC Twist-Strip product line gives the user a system with the maximum capabilities, while keeping the system portable, self-contained, affordable, and ergonomic. The precise blade adjustment, zero friction ball bearing design, articulating/locking arms, and changeable dies makes the Twist-Strip very user-friendly and efficient when performing the difficult task of cable preparation.

Adjustable (New Feature).
The TSK8000 and TSK8500 has adjustable blades that allow the tool to accommodate variances in the cable. Varying jacket thickness and cable diameter are two examples of common differences you may see in different lots of the same cable. Simple adjustments allow the user to set the cutting blades for a deeper or shallower score of the cable jacket.

Precise.
A cable track precisely machined into each die set creates a controlled rotation of the dies/blades as the cable is moved along the cable. A simple 90° bend of the cable results in the jacket halves separating for
removal, reducing the amount of force needed to remove the jacket.

Consistent.
The repeatable function of the tool reduces operator error and is up to 3 to 5 times faster than conventional methods.

Features: Rugged lightweight construction Adjustable blade depth settings Micrometer style blade adjustment knobs. Removable and replaceable die sets Die Sets have a contoured cable track Adjustable cable strip length Locking tool arms Locking head Free rotating core Positive die closure
		TSK8000 (Kit)

Die Set	TS8000 (Tool)

Tool Specifications: TSK8000

The TSK8000 accommodates a variety of multi-conductor cable having diameters from 0.0625” to 0.187”
Strips the outer jacket of shielded twisted multi-conductor, and round cable
End stripping or window stripping of cable as needed
Interchangeable stripping dies (with cable track and carbide blade set)
Adjustable blade depth settings
Tool Weight: .81 lbs
Shipping Weight: 2lbs (includes entire tool and accessories in foam lined case)
Die Arm Lever Force: 4.4 lbs
Die Arm Lever Length: 1”
Tool Dimensions: 1.75” wide, 9.75” tall
Cable Max OD: < 0.187”/4.75mm
Cable Min OD: >0.0625”/1.59mm

Tool Specifications: TSK8500

– The TSK8500 accommodates a variety of multi-conductor cable having diameters from 0.181 inches to 0.310 inches
– Strips the outer jacket of shielded twisted multi-conductor, and round cable
– End stripping or window stripping of cable as needed
– Interchangeable stripping dies (with cable track and carbide blade set)
– Adjustable blade depth settings
– Tool Dimensions: 1.75 inches wide, 9.75 inches tall
– Cable Max OD: < 0.310 inches / 7.87 mm
– Cable Min OD: > 0.181 inches / 4.59 mm